Industrial Casting
From initial design consultation to final delivery, we manage the entire manufacturing lifecycle with precision and care. We understand that every component is critical, which is why we employ a combination of time-honoured casting techniques and modern process controls. Whether you require a single complex prototype or a high-volume production run, our team has the expertise and facility to meet your specific requirements for quality, budget, and timeline.
Our primary expertise lies in ferrous sand casting, a versatile process that allows us to produce a vast range of components, from simple housings to intricate, highly-cored parts for specialized machinery.
Primary: Sand Casting (Green Sand, No-Bake / Air-Set, CO2).
Grey Cast Iron: All grades as per IS 210 (e.g., FG 150, FG 200, FG 260, FG 300).
Ductile (S.G.) Iron: All grades as per IS 1865 (e.g., SG 400/15, SG 500/7, SG 600/3).
Other ferrous alloys may be considered upon technical review.
Electric Induction Furnaces for clean melting and precise metallurgical control.
Chemical Analysis: In-house Optical Emission Spectrometer for verifying metal composition.
Mechanical Testing: Tensile strength, yield strength, and hardness testing.
Dimensional Inspection: Using calibrated instruments, gauges, and CMM facilities.
Non-Destructive Testing (NDT): Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), and Dye Penetrant Testing (DPT) can be arranged.
Our Casting Process: A Commitment to Quality at Every Stage
Consultation & Design for Manufacturability (DFM): We collaborate with your engineering team, reviewing technical drawings (CAD/DWG) to ensure the design is optimized for the casting process, enhancing quality and cost-effectiveness.
Pattern & Core Making: Our skilled pattern makers create precise patterns from wood, resin, or metal, which form the foundation of an accurate casting.
Moulding & Core Setting: We utilize various sand casting methods, including Green Sand and No-Bake (Air-Set) systems, to create the mould cavity that will define your component’s shape.
Melting & Pouring: High-grade raw materials are melted in our electric induction furnaces, allowing for precise control over metal chemistry and temperature, which is then carefully poured into the moulds.
Fettling & Finishing: After cooling, the raw castings are extracted and finished through processes like shot blasting, grinding, and fettling to remove any excess material and achieve the desired surface finish.
Quality Assurance: Rigorous inspection and testing are performed throughout the process, from raw material analysis to final dimensional checks, ensuring every piece meets your specifications.
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